Emission Testing Trailers
Deluxe Emission Testing Trailers
Emission Testing Vans
Mobile Testing Systems
Isokinetic Sampling Trains
Low-Flow Sampling Trains
Gas Chromatograph Analysis
Orsat Analysis of Molecular Weight
Formaldehyde Sampling System
Metals Sampling Trains
Portable Combustion Analyzers

 
   

EMISSION TESTING TRAILERS

Air Hygiene International, Inc's emission testing trailers are designed for various types of emission testing projects which may include any combination of real-time gas analysis along with wet chemistry sample collection. Our emission testing trailers are typically operated by two, three, or four man testing crews with an experienced project manager on-site at all times and involved in the testing operation. The trailers are at least 16 feet long with a sample bank of gas analyzers, wet chemistry/particulate workbenches, and the supporting equipment detailed below.

  • Sample Probe: typically stainless steel tube of various lengths or diameters; used to transport gas from various locations within the stack flow to the probe housing.
  • Probe Housing: preheated to 400 degrees Fahrenheit to minimize gas condensation; contains pressure valve to automatically switch from stack analysis to bias run; contains connections for sample nozzle, heated sample line, and bias line.
  • Sample Line: available in 50 or 100 foot lengths and may be connected to allow any desired length from stack to testing lab; preheated to 250 degrees Fahrenheit to minimize gas condensation; main sample line and bias line run in parallel with both wrapped in heating coil; attaches probe housing to gas conditioner.
  • Gas Conditioner: thermal electric chiller that runs at 4 degrees Celsius; moisture from the stack gas is condensed and pulled out by a peristaltic pump; minimizes stack gas contact time with moisture.
  • Manifold: controls the flow of gas for analyzer calibration, stack gas analysis, and biasing; monitors the total flow rate of the system and the flow rate going to each analyzer.
  • Gas Analyzers: typically include oxygen, carbon dioxide, carbon monoxide, nitrogen oxides, sulfur dioxide, volatile organic hydrocarbons, and total hydrocarbons (THC).
  • Logicbeach Hyperlogger Data Recorder: records electronic signal from each analyzer in database type format; uplinks directly to laptop computer and allows real-time tracking, real-time trending/graphing, and immediate downloads and reporting.

A typical system setup extracts stack gas through the sample probe, into the probe housing, through the heated sample line, into the gas conditioner, through the analyzers, and out the vents (See Unit #201 Schematic). A portion of the stack gas can be redirected before the gas conditioner for analyzers that require a wet gas sample (i.e. THC). A few adjustments to the manifold board allow for a quick change from stack gas sampling to running a calibration or a bias. For specific HAP analysis, conditioned gas samples can be metered through selected collection media and analyzed by gas chromatographs.

With our emissions testing trailer, Air Hygiene can offer clients several "extras" which include:

  • SPIDER Networking: running a network cable directly from the mobile lab to the control room to let the client see analyzer data in real-time without having to wait for results to be called in on radios or carried in from the lab. Networking makes it easier to map engines and to make load and fuel changes.
  • Instant Reports: with our preprogrammed hyperlogger system, on-board printer/copier, and system integrated laptop computers; Air Hygiene can have reports ready for the client in the field within minutes after the testing is completed.

 

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